Технология изготовления отливок в вертикальных стопочных формах в настоящее время является наиболее передовым способом получения мелкого литья (поршневых колец, седел клапанов, конфорок бытовых электроплит , мелющих шаров, фитингов, тормозных колодок, корпусных деталей и других изделий). Широкому распространению технологии литья в вертикально-стопочные формы послужило то, что она обладает рядом существенных преимуществ перед другими способами литья в разовые формы, такими как:
— значительная экономия формовочной смеси в 1,7-1,9 раза;
— высокий выход годного литья благодаря компактности литниковой системы;
— экономия металла и снижение топливно-энергетических затрат на его выплавку;
— при тех же объемах производства требуется меньшее количество производственных площадей.
Описание машин для изготовления стопочных форм:
 | Формовочная машина модели 4812предназначена для изготовления разовых форм из песчано-глинистых смесей в опоках с отпечатком моделей на нижней стороне формы с последующей их сборкой в вертикальную стопку, состоящую из 18 форм. Используется в литейных цехах с серийным и массовым характером производства для получения отливок поршневых колец, а также других мелких деталей. Машина представляет собой трехпозиционную карусель. На первой позиции производится засыпка формовочной смеси, прессование и протяжка, вторая позиция служит для съема готовой формы и ее осмотра, установки пустой опоки, третья позиция является свободной. |
 | Формовочная машина модели 4828предназначена для изготовления как односторонних, так и двухсторонних форм из песчано-глинистых смесей в опоках с отпечатком модели на нижней или на верхней и нижней сторонах формы, собираемых далее в вертикальную стопку, состоящую из 7 форм. Машина представляет собой трехпозиционную карусель. На первой позиции производится засыпка формовочной смеси, прессование и протяжка, вторая позиция служит для съема готовой формы и ее осмотра, третья позиция является свободной. |
 | Формовочная машина модели 4837предназначена для изготовления разовых форм из песчано-глинистых смесей в опоках с односторонним и двух сторонним отпечатком моделей формы с последующей их сборкой в вертикальную стопку, состоящую из 7 форм. Используется в литейных цехах с серийным и массовым характером производства для получения отливок весом не более 8 кг в одной форме. Машина представляет собой четырехпозиционную карусель. На первой позиции производится засыпка формовочной смеси, прессование и протяжка, вторая позиция служит для осмотра и простановки стержней, на третьей производится съем формы, четвертая позиция является свободной. |
 | Формовочная машина модели 4840с двухсторонним отпечатком модели предназначена для производства отливок в вертикально-стопочных формах в условиях многономенклатурного производства. Отличительными особенностями данной модели являются мобильность, высокая производительность, компактность. |
Основные технические характеристики машин для изготовления стопочных форм
| Модель | 4812 | 4840 | 4828 | 4837 |
|---|---|---|---|---|
| Тип машины | Карусельный полуавтомат | Однопозиционная | Карусельный полуавтомат | Карусельный полуавтомат |
| Размеры опоки в свету, мм: — длина — ширина — высота | 395 345 35 | D390 24 (100) | 395 345 100 | 500 400 100 |
| Способ формообразования | нижнее прессование | встряхивание + прессование | нижнее прессование | нижнее прессование |
| Давление прессования, МПа | 0,73-0,9 | 0,22-0,35 | 0,73-1,0 | 0,73-1,0 |
| Цикловая производительность, форм/час | 600 | 180 | 312 | 225 |
| Установленная мощность, кВт | 14,5 | 7,5 | 15 | 16 |
| Габаритные размеры, мм — длина — ширина — высота | 2500 1400 2800 | 900 1400 1500 | 2300 1500 2900 | 3000 2200 2900 |
| Масса, кг | 2400 | 1000 | 4500 | 4500 |
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